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It is an approach that seeks to improve quality and performance which will meet or exceed customer |
| expectations. |
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Total quality management has evolved from the quality assurance methods that were first developed around the |
| time of the First World War. |
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The war effort led to large scale manufacturing efforts that often produced poor quality. |
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After World War Two, the industrial manufacturers in Japan produced poor quality items. |
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In a response to this, the Japanese Union of Scientists and Engineers invited Dr. Deming to train engineers in |
| quality processes. |
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By the 1950's quality control was an integral part of Japanese manufacturing and was adopted by all levels of |
| workers within an organization. |
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By the 1970's the notion of total quality was being discussed. |
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In the next decade more non-Japanese companies were introducing quality management procedures that based |
| on the results seen in Japan. |
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Quality costs can be divided into two categories: quality control cost and quality failure cost. |
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Quality control cost consists of: prevention cost and appraisal cost. |
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Quality failure costs consist of internal and external failure costs. |
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Prevention costs are all costs incurred in preventing poor quality from occurring. Appraisal costs are incurred in |
| the process of discovering defects. |
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Internal failure costs are associated with discovering poor product quality before the product reaches the |
| customer site. External failure costs are associated with quality problems that occur at the customer site | |
| resulting in customer loss. |